30G~16G
2.Specifications
1)Operating speed:≥15Pcs/sec (Inspection speed varies with different needle sizes)
2)JIG:Φ350mm DRUM
Needle Groove Size:(Needle O.D+0.1mm)±0.005mm
3)Detection specifications
a.Needle Tip Inspection: 1.Needle tip NG 2.Grinding failure(Needle tip NG)
b.Length Inspection: 1.Length NG
c.Bore Inspection: 1.Bore Blockage NG 2.Burr NG 3.Needle bending NG 4.Different I.D NG
3.Needle Tip Inspection
1)Operating speed:15pcs/sec
2)Inspection Precision
Camera resolution: 0.004mm
Needle tip defects: ≥±0.02mm
4.Length Inspection
Inspection Precision
Camera resolution: 0.004mm
Length detection tolerance can be set arbitrarily from ±0.1mm.
5.Bore Blockage Inspection
Inspection Precision
Camera resolution: 0.004mm
Inspection contents
1) Different I.D NG
2)Burr NG
3)Bore blockage NG
4)Needle tube bending NG
6.Features
1)Inventor of Needle Visual Inspection System, NIPRO, Japan
2)Capable of detecting burr defects of various shapes
3)360°Visio inspection
4)Japan KEYENCE Ultra High Speed Visual System
5)Compatible Needle Size: 34G~14G
6)Can be customized for different needles
7.Software Feature
1)NG product statistics
2)OK product statistics
3)NG product image saving
4)NG product image traceability
5)Current product inspection data display
6)Parameter setting
7)Running speed display
8.Additional options
1)Additional options: Management software can be provided for monitoring and data management of needle Visual inspection machine.
2)Provide a server to store a large number of photos of NG products from the needle Visual inspection machine.
9.Introduction to work content
| No | Workstation Name | Content |
| 1 | Needle hopper | For storing needles |
| 2 | Drum drive system | Conveyance of needles, different O.D needles need to be replaced with different sizes of drums |
| 3 | KEYENCE Visual system | Detect defects such as the tip of the needle, length and inner hole |
| 4 | NG High-Speed Rejector | The NG needles are rejected at high speed |
| 5 | Product counting and buffering | Count according to the required packaging quantity and cache in the buffer area |
| 6 | Product Packaging Conveyor | The counted needles are placed in the U-shaped fixture and taken out after being manually packaged |