Blood Collection Tube Gel Filling Machine

Technical Information

1.Gel filling Speed Option

6500~28000 pcs/H,depending on machine configuration

2.Tube Specification

13*75mm&13*100mm

3.Machine options

a.20-Nozzles

Capacity:6500~8000PCS/H

b.40-Nozzles

Capacity:12000~16000PCS/H

c.80-Nozzles

Capacity:24000~30000PCS/H

Note:(1)It can achieve gel filling for 16 test tubes, and further negotiation is needed.

(2)The production capacity varies according to the viscosity of the gel.

4.Our Technology

Additive name: Gel
Filling range:0.3g~2g±0.02g
CPK≥1.33

5.Advantage
① Gel filling accuracy ± 0.02g, high stability
② High precision filling saves expensive gels
③ No need to centrifuge gels, air bubbles are automatically removed by standing after filling

6.Process

STEP1	Test tubes in the hopper are loaded into the tooling and pass the test tube orientation detection.
STEP2	Static electricity on the inner walls of the test tubes is eliminated by a static elimination device.
STEP3	Separation gel is transferred by two sets of pressure plate pumps, namely A and B.
STEP4	Separation gel is first transferred to the gel preparation tank.
STEP5	High-precision gel filling
STEP6	The gel is cooled and solidified, maintaining the glue surface in a horizontal state.
STEP7	Test tubes unloading

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High-Precision Gel Filling Machine

1、20 Nozzles

a.Layout

b.Workstation Introduction

No	Workstation Name	Content	Qty
1	Test tube hopper		1
2	Test Tube Direction Detection		1
3	Test Tube Static Elimination		1
4	Gel preparation tank		2
5	Gel filling system		20
6	Heating system		1
7	Pressure Plate Pump		1
8	Tooling conveyor line		2
9	Test tube unloading		1

2、40Nozzles

a.Layout

Gel Filling-40.1

Gel Filling-40.2

b.Workstation Introduction

No	Workstation Name	Content	Qty
1	Test tube hopper		1
2	Test Tube Direction Detection		1
3	Test Tube Static Elimination		1
4	Gel preparation tank		4
5	Gel filling system		40
6	Heating system		1
7	Pressure Plate Pump		2
8	Tooling conveyor line		2
9	Test tube unloading		1

3、80Nozzles

a.Layout

Gel Filling-80.1

Gel Filling-80.2

b.Workstation Introduction

No	Workstation Name	Content	Qty
1	Test tube hopper		2
2	Test Tube Direction Detection		2
3	Test Tube Static Elimination		2
4	Gel preparation tank		8
5	Gel filling system		80
6	Heating system		2
7	Pressure Plate Pump		2
8	Tooling conveyor line		4
9	Test tube unloading		1

Gel Filling

Pressure Plate Pump Glue Supply System:

1.The pressure plate pump body is heated to maintain the fluidity of the separation gel.

2.The pressure plate pump glue supply system is completely sealed without leakage.

3.Two sets of pressure plate pumps, A and B, work alternately.

4.There is a device for exhausting the air in the tank when replacing the two sets of pressure plate pumps, A and B.

Gel Filling System:

1. The gel preparation tank and filling pipeline are heated to maintain the fluidity of the separation gel.

2. The gel filling system and nozzles are heated to maintain the fluidity of the separation gel.

3. The filling volume can be finely adjusted by a separate mechanism in small amounts.

4. Specially - made nozzles and the control system prevent gel from stringing on the tube walls.

5. The upper and lower servos of the test tube tooling can adjust parameters according to the characteristics of the separation gel.

Blood Collection Tube Gel Filling Machine