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Automatic Blood Collection Tube Assembly Machine

Automatic Blood Collection Tube Assembly Machine, namely the full-automatic blood collection tube assembly machine, is an advanced equipment specially used for assembling disposable vacuum and non-vacuum medical blood collection tubes, and plays a key role in the production process of blood collection tubes.
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Automatic Vacuum Blood Collection Tube Assembly Production Line
Technical Information
1.Applicable Tube Size:
Dia.: 13×75mm; Dia.: 13×100mm

2.Working Speed
12000 – 15000 pcs/hour

3.Dosing Method and Accuracy
Additive name: Gel; Filling range:0.3g~2g ±0.03g; CPK:≥1.33

4.Drying Method
PTC heating with high pressure fan.

5.Cap Specification
The cap and rubber stopper are automatically assembled inline and then loaded into the jig.
Downward type or upward type cap according to customer's requirements.

6.Applicable Foam Tray
Interlaced type or rectangular type foam tray.

7.Power
380-415 V / 50 HZ, 20 KW

8.Compressed Air
Clean Compressed Air Pressure: 0.8 – 1.0 Mpa
 
Note: As products are constantly updated, please contact us for the latest specifications.
 
Product Category
 
Flow Chart
 
Core Strengths
1、PET tube soring full automaion
2、High spraying acuracy
3、High gel filling accuracy
4、High vacuum accuracy
5、360° Vision inspecion
6、Flexible labeling system
7、Package automation
 
Company Introduction
Our Work Statistics
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BCT Autoline(EDTA、Heparin、Sodium Citrate)



1. PROCESS


采血管流程1


2. LAYOUT AND WORKSTATION


a. Capacity:15000 PCS/H ;Tube Specification:13*75mm & 13*100mm

BCT1-15000

No

Workstation Name

Content

1

PET tube auto sorting

Disorganized tubes are automatically sorted and loaded into the jig

2

Tube direction checking

Check the loading direction of the tubes

3

EDTA & Heparin spraying

Spray additives(EDTA、HEPARIN)

4

Drying*1

Drying PET tube moisture

5

Air cooling*1

Cooling PET tube temperature

6

Sodium citrate filling

Filling of sodium citrate with pipette tips

7

Liquid vision inspection

Vision inspection of liquid filling level

8

Cap and rubber plug inline assembly

The cap and rubber stopper are automatically assembled inline and then loaded into the jig

9

Cap vision inspection A

Detecting caps color and quantity

10

Vacuuming

Inline record vacuum peak

11

Cap vision Inspection B

Check the assembly height and defects of the caps

12

Tube bottom vision Inspection

Check the bottom of the tube for foreign objects

13

Tube side vision Inspection

Check for additives and foreign objects in the tube wall

14

Tube loading

After NG products are removed, OK products are put on the labeling line

15

Labeling machine

Choice of inkjet or laser printing, and OCR visual inspection

16

Label vision inspection

Products without labels are automatically rejected

17

Tube unloading

Flip the labeled the tube 90° by motion control

18

Foam pallet loading

Tube loading to foam pallet


b.Capacity:12000 PCS/H ;Tube Specification:13*75mm & 13*100mm

BCT1-12000

No

Workstation Name

Content

1

PET tube auto sorting

Disorganized tubes are automatically sorted and loaded into the jig

2

Tube direction checking

Check the loading direction of the tubes

3

EDTA & Heparin spraying

Spray additives(EDTA、HEPARIN)

4

Drying*1

Drying PET tube moisture

5

Air cooling*1

Cooling PET tube temperature

6

Sodium citrate filling

Filling of sodium citrate with pipette tips

7

Liquid vision inspection

Vision inspection of liquid filling level

8

Cap and rubber plug inline assembly

The cap and rubber stopper are automatically assembled inline and then loaded into the jig

9

Vacuuming

Inline record vacuum peak

10

Tube side vision Inspection

Check for additives and foreign objects in the tube wall

11

Tube loading

After NG products are removed, OK products are put on the labeling line

12

Labeling machine

Choice of inkjet or laser printing, and OCR visual inspection

13

Label vision inspection

Products without labels are automatically rejected

14

Tube unloading

Flip the labeled the tube 90° by motion control

15

Foam pallet loading

Tube loading to foam pallet



BCT Autoline(Clot Activator)


1. PROCESS


BCT process2

2. LAYOUT AND WORKSTATION


a. Capacity:15000 PCS/H ;Tube Specification:13*75mm & 13*100mm

BCT2-15000

No

Workstation Name

Content

1

PET tube auto sorting

Disorganized test tubes are automatically sorted and loaded into the jig

2

Tube direction checking

Check the loading direction of the tubes

3

Clot activator spraying

Spraying with mixing liquids(Silicone + Clot activator)

4~6

Drying*3

Drying PET tube moisture

7

Air cooling*1

Cooling PET tube temperature

8

Cap and rubber plug inline assembly

The cap and rubber stopper are automatically assembled inline and then loaded into the jig

9

Cap vision inspection A

Check the assembly height and defects of the caps

10

Vacuuming

Inline record vacuum peak

11

Cap vision Inspection B

Check the assembly height and defects of the caps.

12

Tube bottom vision Inspection

Check the bottom of the tube for foreign objects and the height of the gel

13

Tube side vision Inspection

Check for additives and foreign objects in the tube wall

14

tube loading

After NG products are removed, OK products are put on the labeling line

15

Labeling machine

Choice of inkjet or laser printing, and OCR visual inspection

16

Label vision inspection

Products without labels are automatically rejected

17

Tube unloading

Flip the labeled the tube 90° by motion control

18

Foam pallet loading

Tube loading to foam pallet


b. Capacity:12000 PCS/H ;Tube Specification:13*75mm & 13*100mm

BCT2-12000


No

Workstation Name

Content

1

PET tube auto sorting

Disorganized test tubes are automatically sorted and loaded into the jig

2

Tube direction checking

Check the loading direction of the tubes

3

Clot activator spraying

Spraying with mixing liquids(Silicone + Clot activator)

4~6

Drying*3

Drying PET tube moisture

7

Air cooling*1

Cooling PET tube temperature

8

Cap and rubber plug inline assembly

The cap and rubber stopper are automatically assembled inline and then loaded into the jig

9

Vacuuming

Inline record vacuum peak

10

Tube side vision Inspection

Check for additives and foreign objects in the tube wall

11

tube loading

After NG products are removed, OK products are put on the labeling line

12

Labeling machine

Choice of inkjet or laser printing, and OCR visual inspection

13

Label vision inspection

Products without labels are automatically rejected

14

Tube unloading

Flip the labeled the tube 90° by motion control

15

Foam pallet loading

Tube loading to foam pallet

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As a market leader in the automated medical consumables production equipment industry, Topkey is committed to providing advanced smart manufacturing solutions for medical consumables factories.

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