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Automatic Culture Bottle Filling Machine

The Automatic Culture Bottle Filling Machine is responsible for high-speed, quantitative filling of liquid culture medium into pre-treated bottles. Equipped with multi-channel parallel operation, real-time intelligent detection, and closed sterile filling systems, it achieves high filling accuracy and efficient production .
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Automatic Culture Bottle Filling Machine
Technical Information
1.Machine Requirement
1)Resin Filling
a.Macroporous resin filling volume: 4g (adjustable), filling accuracy ±0.1g (in a thoroughly drained state);
b.Ion exchange resin filling volume: 2g (adjustable), filling accuracy ±0.1g (in a thoroughly drained state); 
(Smaller filling volumes can be customized) 
a.The hopper, pipelines and filling device shall allow for quick disassembly, cleaning and disinfection, and be resistant to high-temperature steam sterilization (121℃, 30min).
 
2)Culture Medium Filling
a.Culture medium filling volume: 20–40ml (adjustable), filling accuracy ±0.05ml; 
b.The reagent tank, pipelines and filling device shall allow for quick disassembly, cleaning and disinfection, and be resistant to high-temperature steam sterilization (121℃, 30min);
c.Reagent tank capacity: 200L, equipped with reagent storage monitoring and alarm function;
d.Detect the liquid level of the filled culture medium; overfilling and underfilling are prohibited, and unqualified products shall be automatically rejected.
 
3)Vacuum Extraction 
a.Perform vacuum extraction on 2 sets of fixtures simultaneously and introduce mixed gas;
b.Vacuum degree, vacuum extraction time, gas filling time and gas filling cycle times are all adjustable; 
c.A special device is installed at the outlet of the gas filling pipeline to facilitate on-line detection of the mixed gas ratio; 
d.The vacuum degree deviation shall not exceed 0.5 mbar.
 
2.Process Flow
3.Layout
Company Introduction
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As a market leader in the automated medical consumables production equipment industry, Topkey is committed to providing advanced smart manufacturing solutions for medical consumables factories.

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